While most people don’t think much about the ductwork that distributes conditioned air throughout their Fort Pierce, FL, homes, these vital components are essential for comfort and energy efficiency. Proper duct fabrication and installation helps keep homeowners cool in the summer and warm in the winter while saving money on utility bills. The duct fabrication process involves several key steps, each requiring precision and expertise to ensure the final product meets required specifications and standards.
Cutting and Shaping
Metal sheets are cut to precise dimensions using specialized tools, with shears for straight cuts and plasma cutters for curves or angled cuts. Ducts are also bent and shaped by forming or roll forming, which manipulates metal into shapes for longer bends or to create an angle. The final step of ductwork fabrication involves welding the fabricated pieces together. This requires specialized techniques to ensure a strong and airtight seal that maximizes system performance and longevity.
Finishing and Coating
Ducts are finished to protect the metal from corrosion, moisture, chemical exposure and other elements that could affect performance or appearance. Paint and powder coating are common finishing techniques used to enhance the appearance and offer additional protection. Ducts are also insulated to minimize heat loss and condensation, improve airflow and reduce noise.
A wide range of ductwork applications require sheet metal fabrication, including industrial HVAC systems, fume extraction and material conveyance in food processing. Properly designed and fabricated ducts can help maximize equipment productivity, improve workplace safety, increase energy efficiency and meet strict environmental requirements.